Steam Spray Counter Pressure Retort sterilizer sterilize retort
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
Steam Water Spray Retort
Retort sterilizer is also called sterilizer retort or sterilization retort. In some country and area, sterilizer also being referred to as autoclave or autoclave sterilizer. Clave is also being used as the name of a sterilizer retort. We can see many different packing and package for fruit, juice, meat and fish, tin can, glass jar, PP bottle, vacuum packagemost of them need to be sterilized before they are send to supermarket. A sterilizer retort is the right machine which used to sterilize the above mentioned products.
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600 pictur
Live case: Customer request
Retort equipment.
Water Spray Type Sterilizer having 1200mm diameter and 3600mm long
Complete Fully Automatic System with PLC Touch Screen Controller
With 6 sets of carts and trays
Inside diameter is 1200mm and 3600 inside retorting chamber length
1200mm x 800mm x 800mm Cart
1200mm x 800mm x 150mm trays
This is for canned food and flexible pouches
Suggested product
According to the above request, you are suggested to Choose our DN1200×3600 retort.
Main working process:
Retort is also called autoclave, it is a kind of pressure vessel which used to heat food <in pouch, tin can, glass jar, PP bottle ....etc.> at a controlled temperature for a fixed period of time in order to kill related bacteria. After cooking in this retort, your product will get an extra-long shelf life.
Here is the main working process: (Sterilizer retort working flow)
Step 1 loading the cart and close the door
Put your tin can into the baskets and push the baskets into the retort chamber is ok
Step 2 pump water to the retort Chamber
Water pump was turn on <automatically> to fill the retort chamber
Step 3 turn on steam for heating
Steam will pass through the plate heat exchanger while chamber water circulating through it
Step 4 sterilization
keep the 121 DC <it is sterilization temperature, adjustable> and the right pressure for a certain period of time
Step 5 cooling
cooling water was pumped to the plate heat exchanger to cooling the chamber water to the preset temperature
Step 6 drainage
After cooling temperature is arrived, chamber water will be pumped out automatically and one batch sterilization finished.
..........
Retort description
- Material of Construction: SUS 304
- Retort Size: DN 1200 × 3600 (L) × 6-8 mm(thickness)
- 1 cart size: 1200 (L) × 800 (W) × 800 (H)
- 1 tray Size: 1200mm (L) × 800mm (W) × 160 mm (H)
- Retort Capacity:
- 6 Baskets
- 1 cart = 5 trays (800mm/160mm)
- Total Trays = 30
- Total Trays Required: 30×2 = 60 trays
- Total Baskets Required: 6×2 = 12 Baskets
- Total Inside Trolley: 12
- Total Outside Trolley required: 6
- Basket Design .......
Suggested Autoclave / Sterilizer Rtort Specification
DN1200×3600 PLC control technical parameters
| No. |
Item name |
Description |
Quantity / pc(s) |
| 1 |
Retort body |
1200×3600mm |
1 |
| 2 |
Plate heat exchanger |
25M2 ~30 M2 stainless steel |
1 |
| 3 |
Support base |
SUS304 |
1 |
| 4 |
Connecting pipeline |
SUS304 |
1 |
| 5 |
Air cylinder |
SC32*50S |
1 |
| 6 |
Ball valve |
SUS304 |
6 |
| 7 |
Pneumatic valve |
DN50 PN25 001251A |
2 |
| 8 |
Pneumatic valve |
DN20 PN25 0011311 |
1 |
| 9 |
Ball valve |
G1/4 |
2 |
| 10 |
Ball valve |
G1/2 |
2 |
| 11 |
Ball valve |
G1 |
1 |
| 12 |
Steam reducing valve |
DN50 thread connection |
1 |
| 13 |
Steam filter |
DN50 |
1 |
| 14 |
Circulation pump |
50T/H 7.5KW 26m lift head |
1 |
| 15 |
Air pressure reducer |
AR500 0.05-0.85 |
1 |
| 16 |
Liquid-level probe |
SB-1 |
2 |
| 17 |
Liquid level meter |
DN20 L=1400 |
1 |
| 18 |
pressure transmitter |
EJA430A |
1 |
| 19 |
temperature sensor |
Pt100 L=150 |
1 |
| 20 |
safety valve |
A42Y-16P DN50 0.2-0.4 |
1 |
| 21 |
pressure gage |
Y100,0-0.6MPA |
2 |
| 22 |
Sterilization basket |
1200×800×800mm
(160mm height each tray, each baskets have 5 trays |
12 |
| 23 |
Trolley |
Design according to the baskets |
6 |
Energy consumption
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
| 1 |
Power consumption |
11KW/H |
| Power supply |
415V 50Hz 3phase |
| 2 |
Cooling water / tap water consumption |
3~4T / batch |
| 3 |
Steam boiler requested |
1T/H steam output
0.7Mpa steam pressure |
| 4 |
Air compressor needed |
2M3/min 0.8Mpa pressure |
| 5 |
Compressed air storage tank |
≥ 2000Liter |
Benefits / advantage
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
- Quick heating in preheating process
- uniform heat distribution in sterilizer chamber
- Rapid and even cooling.
- Low electricity, steam and water consumption.
- Safe counter pressure control during all process phases.
- Accurate temperature control
- Suitable for different types and sizes of package.
Accessories
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
- Pressure gauge
- Temperature thermometer
- Safety valve
- Safety lock
- Gasket sealing ring
- Pressure relief valve
- Compressed air inlet valve
- Water inlet pump
- Steam inlet valve and by pass valve (optional)
- Pipe filter for cooling water
- Filter screen for water outlet pipe (optional for glass jar sterilizer)
- Countdown Timer for sterilization period / cooking phase
- Level meter
- Plate heat exchanger (optional)
- Round Paper recorder / paper less recorder (optional)
- USB Date logger (optional)
- Insulated Hot water tank (optional)
- Conveyor Chain inside the sterilizer retort (optional)
- PLC control system (optional)
- Air compressor
- Compressed air storage tank
Price
4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
Due to the diameter and the length of the sterilizer retort various for different usage, the price of our retort sterilizer will be different. In order to offer you an accurate price, please let us know your request of the sterilizer diameter and the length of the sterilization machine body. Or you can tell us the dimension of your product package and its quantity you want to sterilize per batch. We will offer you the most suitable solution and the price.
Offer 4 baskets sterilizer for canned food / mushroom sterilization machine with 4 baskets DN1200x3600
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